Capabilities
Knox Wire Harness is a custom wire harness and cable assembly supplier. Specializing in engineering design, consulting, rapid prototyping, and production of wire harnesses and cable assemblies.
KWH Added Value
● Quality - 100% of harnesses get electrically tested and visually inspected
○ Pull force testing on terminals are checked at beginning and end of wire run
○ All terminals are put on by machine for mass produced harnesses
● Flexibility
○ Revisions can be made same day if needed
○ Production can support “rushed” manufacturing
○ Employees are cross trained on most harnesses and equipment
● Engineering Support
○ All engineers are familiar with ABYC standards, circuit design, component specifications
● Rapid Prototyping
○ Quick turnaround times, reduced lead times and design guidance if needed
● Sourcing
○ Internal sourcing to minimize lead times
○ Support customers with their sourcing needs
Manufacturing Capabilities
● Fully Automated wire processing machine - Capable of putting on terminals and seals
○ A second machine has been acquired for use starting September 2022
● Fully Automated Cut and Strip Battery Cable Machine - 00 AWG - 10 AWG
● Electrical continuity/diodes/resistors/shorts checker
● Ultrasonic Splicing
● Mechanical Splicing
● Table Top Press Machines
● Ring Terminal Press Machines
● Four Point Battery Crimp Machine - 00 AWG to 10 AWG
●Wire Winders
Engineering Capabilities
● Build-to-print manufacturing
○ Design cut-sheets and splice points
● 2D wire harness design in AutoCAD
○ Manufacturing ready drawings
○ Connectors and terminals specifications
○ Wire gauge sizing
● Engineering support and consulting
○ Electrical System design support
○ Reverse engineering
● Rapid Prototyping
○ Developed an in-house method to reduce prototyping lead times